Club Night – 20th June 2018

Clem Ansell joined us for the evenings demonstration and after a brief introduction Clem commenced to demonstrate the making of a small lidded box that he makes as “Tooth Fairy Boxes” which have proved popular at craft fairs.

The manufacture of this box in sycamore follows the basic principles of box making with the lid recessed into the body. The body was hollowed out to accommodate a £1.00 coin and the largest of the child’s teeth. The outside was shaped to a pleasing form and finished with sanding sealer and carnuba wax which was applied directly to the work in this instance. With larger pieces of work he would not apply it directly as there is a tendency for lines to occur which are difficult to remove. Such pieces would be buffed using carnuba wax on a buffing wheel.

The final flourish was to pyrograph on the outside “TOOTH FAIRY BOX” or whatever other text or picture you want to show. With practice this can become a quick and satisfying project for craft sales.

The next item that Clem demonstrated was a hedgehog which doubles up as a pencil / crayon holder, ideal for a child’s desks etc. This project incorporated off centre turning which was interesting. The square section blank was mounted off centre to start with so that when turned it left a flat spot which will be where the hedgehog lies. (Although on this occasion Clem forgot this part of the process so turned out a cylinder). Once the blank is turned out, the end at the headstock is rounded off to create the rear of the hedgehog. Once sanded and finished the blank was set off centre at the tailstock end approximately halfway from centre to the outside. This is then turned to an angle to create what will be the face.

The nose is left as a button and once complete is sanded and finished. The nose is then blackened and eyes drawn on with a sharpie pen. The final operation was to drill several holes randomly in the back into which pencils can be inserted.

There was a little time left so Clem made another small project of a captive golf ball in a goblet form. The blank was set between centres, turned to round and a spigot created. This was then mounted in the chuck and the end hollowed out roughly to just smaller than the golfball diameter but about 20mm deeper. This will allow the golfball to be inserted fully with plenty of clearance. The rest of the hollowing was undercut to slightly larger than the golfball diameter again for clearance but the opening was only turned out to just smaller than the golfball diameter. This allowed Clem to push fit the ball into the socket. He then turned the outside form. Unfortunately he ran out of time so could not finish the item but it did show how it was made. These have proved popular with golf clubs as trophies for “holes in one”.

Overall, although the projects were small ones, there was plenty of interest and tips that we can take away, practice and hopefully elaborate on.

Club Night – 6th June 2018

There was another good turnout for this club meeting and we introduced the well known woodturner Gary Rance as the evenings demonstrator.

Gary started by giving us a brief introduction of his history in woodturning and his experiences.

The first part of Gary’s demonstration was spindle turning with a piece of square section pine set between centres. The first cut demonstrated was the pommel cut using his preferred tool, a round  skew. Gary went on to demonstrate the use of the skew to create V cuts and beads and also, interestingly, he intentionally induced a catch to show what not to do. Funnily enough he had to work hard to produce the catch, whereas most of us find this aspect quite easy. He also showed the turning of a cove using a spindle gouge. His top tip on making the cut was not to hesitate just make the cut, otherwise the risk of a catch increases.

The next subject to be demonstrated was faceplate turning. Gary made a round photo frame which used to be one of his production tasks. From one blank a series of frames in reducing size can be made. The blank was made as a glued up section of beech as this would be more stable than a full width plank. It was also kiln dried to minimise the risk of distortion after finishing. The blank was mounted on a screw chuck and trued up with a spindle gouge. The final cut was a fine shaving with the bevel of the tool rubbing, although it should not have any pressure so Gary prefers the term bevel floating.

Truing up the edge

The recess for the glass and the back plate was measured and turned out and the back finish sanded. This was then parted off using a thin parting tool used at an angle into the recess. The angle ensured that the frame did not fly off when parted though and remained captive against the chuck. The frame was then reverse chucked onto a scroll chuck in expansion mode although at home he would use wooded jaws. The face was trued up and the centre opened out until the recess was reached. The edge and the face were then decorated with beads and coves. Gary showed a way to quickly create a series of beads using a spindle gouge, not easy to explain but well worth seeing. This would then have been sanded and finished.

To further demonstrate the spindle turning already shown Gary set about making an “idiot stick” which is a 2 part puzzle stick.

Turning part of the “idiot stick”.

This will not be described as it would give away the trick but needless to say it kept a couple of us guessing how it worked until the end.

Drilling a hole with Jacob’s chuck in the head stock.

Part of the decoration was to produce black lines on the piece which instead of burning with a wire were just coloured with a pencil. Does the same job but does not set off the smoke alarm. Gary also said that most production turners do not move the toolpost when sanding but sand from the back of the piece, and then demonstrated the safest technique for doing this.

Sanding from the back of the piece.

The final part of the demonstration was a quick rundown of how Gary sharpens his tools.

Overall the demonstration was very informative with all of us taking something that we can use or develop. The presentation was given in a very informal and entertaining way and was enjoyed by everyone.

June Competition.

The June competition ended with a rare event in that there was a 3 way tie for first place. The honours jointly went to Clive Bryant with a vase and flower, Gerald Hubbard with a square edged bowl/dish and Mick Denton with a natural edge bowl. Congratulations to all three.

Woodworks – May 2018

The Show went well with West Northants Woodturning Club achieving four placings.

There were some competitions over the 2 days and the small box made with a threaded lid by Gerald Hubbard took second place. Another of the competitions was a tiered cake stand made by Roger Gilbert. It was decided that the cake stand should have cakes exhibited on it. This went down well with the judges who nicked one of the cakes. It was worth it though as this took first prize. Unfortunately the whistle made by Roger Gilbert and the scaled down spinning wheel made by Doug Johnson were unplaced, but certainly not for the want of trying.

On our stand was a segmented vase made by Geoff Warr and this lovely piece picked up the second prize overall in the show. An excellent result for a brilliant bit of work. (lot of work).

The final accolade was that we were awarded the best in show and the shield and certificates were presented at the club meeting on the 16th May.

The full results are shown on the Tudor Rose website.

A great job was done by all of those who helped over the 2 days and in the preparations for the stand. Well done those who made the pieces for the competitions and also thank you for all of those that contributed their work to be exhibited.

 

Club Night – 16th May 2018

There was a good turnout for today’s meeting, with the demonstration being given by Colin Smith, who is the AWGB Regional Representative South East. Colin’s demonstration this evening shows an alternative way to create a hollow form vessel, based on a technique published by Richard Raffan in his book “Turning Projects”.

Demo by Colin Smith.

Ash Hollow Form Made In Two Sections – Colin explained the essence of the demonstration for the evening. When undertaking a hollow form project the hollowing part of it take up an inordinate amount of time. This can be reduced drastically by making the item in 2 sections and then gluing these together once hollowed. This mean that you can use spindle or bowl gouges instead of special hollowing tools. There is no time taken in clearing swarf from within the hollow form so unproductive time is minimised. The following is an overview of the process, not an instructional step by step guide.

Colin first prepared the log by cutting it in half on the band saw. This was to make sure that the grain can be matched really closely at the glue up stage.

Each of the 2 sections were mounted in turn between centres and turned to round, rough shaped and a tenon created for the chuck.

The mating ends were measured to determine the optimum diameter that the glue tenon and mortice could achieve.

The bottom section was mounted in the chuck and the mating face trued and squared. This needs to be accurately flat so that the glue joint does not show. The predetermined diameter for the tenon was marked on the face and a 1mm deep tenon created. The blank can now be hollowed to the desired thickness using a spindle or bowl gouge as you would with any end grain hollowing.

This piece can now be removed from the chuck and the other section mounted. The process on this section was the same as for the bottom except that instead of a tenon a mortice is created to match the tenon on the bottom. The last bit of the hollowing would run out into what would be the spout of the piece.

In this instance Colin did not complete the hollowing or gluing processes so allowing time to show the finishing. In true “Blue Peter” fashion Colin produced one he had made earlier up to the point of being fully glued and dried.

Colin showing one that he made earlier

This piece he mounted in the chuck with the tail stock brought up to ensure centralising of the piece. The outside of the form was cleaned up and the final shape of the vase was created.

Working on the final shape

To disguise the glue joint further Colin produced 3 small beads using his “home made” beading tool. This was made from a ¼ inch spindle gouge that had become too short. It was ground off straight across at 45 degrees(ish) and because the shank was round could be rocked gently in use to create a nice bead. The first bead was made with the valley dead on the glue line, this must be accurate to make the best of the camouflage effect. Any further beads are made using the adjacent valleys to define the position.

Creating the beads to disguise the glue joint

To enhance the beads further Colin used a knurling tool to create a texture on the beads, being careful not to damage the adjacent beads. Any slight tear out can then be cleaned up and the piece sanded and finished. Colin usually finishes his work with a carnuba/beeswax mixture, however, because of time constraints the sanding and waxing were not shown.

There were various other completed pieces that Colin brought along to show the standard that could be achieved.

This was a thoroughly entertaining and informative demonstration which should give us all ideas and insights into what we can achieve in our future projects.

One very serious point that Colin made during the demo was to do with shop safety. Recently he was working on a piece of sycamore which, when the bark was being turned away, produced lots of black soot like dust. Because he was using a filtered face shield that did not matter too much. He completed his work and went into the house, still all ok. However, when he went back to the workshop to clean up he disturbed the dust which he breathed in. This put him in hospital with serious breathing difficulties, so the moral of the story be very careful with your ppe and ensure that you keep yourself safe  even when cleaning up.

Club Night – 2nd May 2018

There were lathes all over the place today, some heading to vehicles for eventual transport to Daventry Woodworks and three of them being set up for the Three Turners May Showdown.

While the demo lathes were being set up, this meeting’s competition pieces were laid out, chairs set up – and, of course, the tea urn switched on to complete preparations for the evening’s activities.

At the end of the evening, the Daventry-bound lathes and a goodly number of pieces for the club stand at Woodworks were loaded into their transports and we all went our respective ways.

Competition

1st Gerald’s small box has excellent detailing and just “works” at all levels. Very nice!

Boxwood box with threaded lid, Gerald

2nd A deceptively simple shape on this undercut burr oak bowl by Mick

Burr oak bowl, Mick

3rd As well as the flowers and the vase, Clive has managed to insert some segmented work into this nice display set.

Vase and flowers, Clive

….and a picture of the table with some other items

RyanAir or BA??

Demonstration by The Three Turners – Mick, Gerald and Roger

With Mick on the Poolewood, Gerald on the Coronet Herald and Roger on the Axminster, all very different lathes, the task was for each to produce a goblet from the supplied – and particularly nice – yew branchwood. All three turners have different styles and it was interesting to see them each go about it in their own ways. There was, of course, no element of competition whatsoever!

Gerald marking out
Gerald hollowing the goblet

Concentration levels were high both behind and in front of the lathes and the time flew by until it was teabreak and raffle time. Mick, unfortunately, went through the bottom of his goblet and had to start again, but he recovered well and his second attempt was commendably brave with a thin stem and a pleasing shape to the cup.

Mick shaping his first goblet

After refreshment the trio continued, with Roger the first to finish, but all three completed very nice goblets within the time available and were given a good round of applause for their efforts.

Roger mounting the blank
.. and nearly finished

As mentioned above, the level of concentration from the turners and the degree of attention from the audience was notable throughout the demo; it really was an excellent demo. Many thanks to Mick, Gerald and Roger for their efforts.

Club Night – 18th April 2018

For today’s meeting, Gerald was demonstrating the techniques and tools he uses to make his lovely little boxes with screw tops. He also had a selection of other boxes on show to illustrate a few of the many variations on the box-making theme.

Demo by Gerald Hubbard

Boxwood Box – After a short introduction, Gerald mounted the boxwood blank onto the scroll chuck and parted off one third of it for the lid. Upon inspection, the parted faces looked good, with no voids as are quite often found in boxwood.

Showing sectioned box

He hollowed out the box using a long-grind spindle gouge, forming a slight undercut to the opening and finishing off with a scraper to clean up the inside.

Hollowing out the body of the box

Next, he shaped the outside with a spindle gouge and formed a spigot for the lid using a beading and parting tool. Finally, a thin parting tool was used to form a rebate at the bottom of the spigot, for thread relief.

This spigot then had a thread of about 14 tpi formed upon its outside surface with the lathe running quite slowly. This is the bit that is considered difficult by many people but Gerald made it look easy, with deft use of the thread chaser supported on a Robert Sorby 893H tool support or similar type. The tool support is itself supported on the tool rest and allows free tool movement, invaluable when thread chasing. Gerald explained that, for thread cutting, the tool rest needs to be very smooth and the underside of the tool support needs to have a mirror finish to ensure smooth movement.

As best I can explain, the process was as follows. The thread chaser was first placed at an angle to the lathe axis against the top edge of the spigot to start the thread and then repeat cuts were progressively brought in closer to parallel to the lathe axis until actually parallel. As the thread chaser engaged with the newly formed thread it was engaged the thread and was pulled along to the bottom of the spigot, whereupon Gerald lifted it off before it struck the top of the box wall. This was repeated a few times until he was happy with the thread.

This left the top edge of the thread quite sharp and prone to binding up or breaking in use, so Gerald took the edge off it and then rubbed a bit of wax onto the thread to aid smooth operation.

He sanded the inside of the box and refined the outside shape using a skew chisel and a spindle gouge before sanding through to 320 grit, finishing off by applying a paste wax direct to the wood and buffing with a paper towel. The final finish was not gloss, but a very attractive matt sheen.

After a very welcome tea break, Gerald parted off the body of the box from the blank, and the (previously parted) lid was mounted in the chuck jaws.

Hollowing out the lid with a spindle gouge, there was more noise than expected; found to be due to a loose cover screw, quickly rectified. The lid was also checked for a secure fit in the chuck – just in case!

With nothing about to come flying off, Gerald continued with hollowing the lid, frequently offering up the box body to check the lid diameter, and to get a light witness mark to aid in the final shavings – which were taken with a scraper.

With the lid internal diameter now correct, he started cutting the thread at about 400 rpm. Although an internal thread, the procedure was the same as before, starting with the thread chaser at an angle to the edge of the lid, moving to parallel as the thread became established. This continued, with regular tests of the lid to check the diameter, until it would start to screw on, but then tightened up.

Cutting the thread on the lid

He explained that it is easy to carry on thread chasing until the fit is too loose so, at this point, he took the sharp edge off the top of the lid thread and tried the fit again. Perfect!

With the lid still in the chuck, the body was screwed onto it and the base cleaned up, taking light cuts with a spindle gouge, and detail lines added with a tri-point tool.

The base was sanded and waxed as for the other parts of the box.

In order to finish off the top of the lid, it needed to be parted off, reversed, and somehow held in the chuck. To do this, a piece of scrap was mounted in the chuck, turned to size, and an external thread put on it to suit the lid – same procedure as before. The lid was screwed onto this piece of scrap and shaped and decorated, the latter being in the form of beads generated with a tri-point tool. The technique here was to plunge the tool in, roll it, and drop the handle.

The lid was sanded and waxed as before, and the box was now finished.

A few tips:

  • If there is torn grain, sand it with fresh wax on the wood.
  • The body and lid edges can be adjusted so that the grain matches when the lid is screwed on.
  • Don’t start the thread on the first thread of the tool; start one or two threads back.
  • A thread may be easier to start if waxed the night before, giving the wax time to soak in.

For such a small box, this was a fascinating demo, and made to look very easy. Thread making definitely looks like a challenge worth taking on some time, although Gerald did say that most people need lots of practice to master it. Something else on the to-do list!

 

Club Night – 4th April 2018 – AGM

This was our AGM, so unfortunately more about business matters than woodturning, but there were some nice competition items to admire (first meeting of the month) which we’ll get to later.

AGM

Chairman Mick Denton opened the meeting and delivered the Chairman’s report, followed by reports from the various other club officers. The Treasurer’s statement was accepted, subject to audit at a later date and it was agreed that subscriptions and the meeting entry charges would remain unchanged at £10 and £4 respectively.

AGM in progress

All Committee Members were re-elected unchanged apart from the position of Webmaster which Ken Garratt agreed to take on from Duncan Anderson. The list of club officers on the website has been updated although the website is likely to be a joint effort for a while.

Turner Of The Year

After the main business was concluded, it was time to announce the results of the Turner Of The Year competition – awarded for the total competition points accummulated throughout the year. On this occasion, our very own Chairman, Mick Denton scooped 1st prize by a good margin:

1st Mick, 190 points

Turner Of The Year 2018

2nd Bob, 145 points

3rd Roger, 140 points

4th Gerald, 135 points

Congratulations to Mick, who has put in a lot of very nice pieces at the competitions and very well done to all who took part in the competitions – and we must all try harder next year to give him a run for his money!

After the raffle, it was time for tea and a general natter before the auction of member’s redundant equipment, some good bargains being taken away at the end of the evening.

Inspecting the auction table

Competition

Now that 2017-18 Turner Of The Year has been announced, it is time to start of the 2018-19 competitions and AGM or no AGM, the first meeting of the month is competition time with this month’s results being:

1st A beautifully turned yew goblet with blackwood(?) stem by Mick.

Yew goblet, Mick

2nd A holly vase by Roger; very nice, we don’t see holly very often.

Holly vase, Roger

3rd A nice piece of spalted beech put to good use in this bowl by Adrian.

Spalted beech bowl, Adrian

Club Night – 21st March 2018

There was a good turnout for today’s meeting, with the demonstration by Paul Hannaby. As soon as everything had been set up, Paul began his demonstration, making two bowls. After the first bowl and a quick break for tea he resumed the demo, continuing until it was time to clear everything away.

Demo by Paul Hannaby (www.hannaby.com/) (www.creative-woodturning.com/)

Spalted Beech Bowl – After a short introduction, Paul mounted a spalted beech blank onto a screw chuck and trued up the face before forming a tenon using a spindle gouge with fingernail grind.

Beech Bowl, shaping the outside

He shaped the outside with a bowl gouge, refining the shape where necessary with a fine shear cut using the wing of the fingernail grind. A slicing bevel-supported cut gives a better surface finish but he finds that is not quite so controllable in shaping the curve. He also demonstrated the use of a scraper in place of the wing of the gouge.

Paul explained that a parabola makes a nice bowl shape, and this can be illustrated by holding a piece of chain at both ends, allowing the chain to fall into a parabola shape. By varying the distance between the ends of the chain, the height and curve of the parabola can be changed until a pleasing shape presents itself as the best option.

Once happy with the shape, it was chuck mounted on the tenon and the tailstock removed to allow room for sweeping the bowl gouge smoothly throughout the full arc whilst hollowing. This allows the gouge to remain supported by the bevel all the way to the centre of the bowl, making sure no pimple is left at the centre.

Beech bowl, hollowing

He started hollowing a few cm from the middle, working towards the centre. Taking care to start the cut positively in order to avoid the tool skipping, the tool handle was held well away and down, so that there was bevel support as it entered the cut, raising the handle as he pulled it towards him to finish at the centre.

Paul explained that it is important to stand in a suitable position to swing the gouge smoothly all the way through the curve – and to be aware that the range of movement increases as the hollowing progresses.

Once the basic shape was achieved it was refined: mainly by taking more out of the centre to deepen the bowl and maintain a regular wall thickness.

As the bowl became deeper, the 3/8” bowl gouge began chattering on the bottom – a sign that the bevel angle of just under 50 degrees was not suitable for the width/depth ratio of the bowl. He switched to a similar gouge, but with a bevel angle of just under 60 degrees allowing better bevel support. There was less chatter but the start position entailed reaching over the lathe still further.

At this point, Paul would normally have sanded inside the bowl but, as tea break was called, didn’t do so. Also to save time on this occasion he didn’t, as he would normally do, reverse the chuck onto a padded mandrel approximately matching the internal curve of the bowl, hold it in place with the tailstock, finish the foot, and sand the outside.

Beech bowl, completed

For a simple bowl like this, he would treat it with a foodsafe mineral oil, to be re-applied periodically by the bowl’s owner.

Natural Edged Maple Bowl – The blank for this bowl (thought to be maple) showed a number of small cracks, hopefully to be removed in the process. As usual with NE bowls, care is advisable in mounting the blank so that the bowl will be of regular thickness and even “wing” heights.

This was achieved by mounting it between centres (bark end towards headstock), and adjusting it off-centre on the tailstock end to orient the NE as desired in all planes. The blank was out of balance, necessitating low initial revs, but the main concern is to achieve even wings on the finished product.

Before starting turning, the 4-point spur drive was manually milled through the bark into solid wood, to give better contact. Paul did this by turning the wood by hand whilst applying pressure by winding the tailstock in but it could have been done by drilling with a Forstner bit.

Face protection is always advisable when woodturning, but doubly so when there is bark involved, as it is likely to fly off, and it may contain stones or other foreign bodies.

Paul trued up the end face, using light cuts initially to remove the high points, and then used dividers to mark a chucking tenon. The tenon was cut out using a bowl gouge, taking care to ensure that it was less high than the chuck jaw depth.

Initial shaping of the outside was at a slow speed, and cutting outwards towards the rim – but stopping short of the bark edge to reduce the risk of it coming off. Paul explained that winter-cut wood is also better in this respect; the bark is less likely to come off than with actively growing wood.

The outside edge was shaped by cutting inwards from the rim (against the grain), taking care to find the invisible, spinning edge before moving the tool forward.

Shaping continued with alternating the directions of cut as above until the shape was satisfactory.

The bowl was mounted on the chuck, taking care to centre it accurately as the final wall thickness will only be 2 to 3mm. If unable to to do this, Paul would first take a cut on the outside to true it up before hollowing.

As hollowing with the bowl gouge progressed, Paul noticed that the ings were thinner than the rest of the body so he corrected this on the next cut, removing wood only where required. Once below 5mm thickness, he continued in stages from the free end, not returning to the thin sections once completed as they were no longer stable. The thickness was gauged by shining a light through the bowl wall.

NE Maple Bowl, nearly done

Unlike the beech bowl made earlier, the shape of this bowl was suitable to complete using the bowl gouge with 50 degree bevel.

Having gone as far as time allowed this evening, Paul will later sand the bowl by hand, mounting it on a padded mandrel for doing the outside. He will finish it with oil and does not expect it to crack any further although an original crack was still visible. Being thin, such bowls will warp rather than crack if wet.

Paul gave a lot of tips and explanations while he was working, all of which made for a thoroughly engrossing demonstration, and the evening passed all too quickly before it was time to pack everything away. And… despite having crammed in so much into a short period, Paul also managed to find time to have a chat with some of us about AWGB membership in his capacity as AWGB Chairman – many thanks for your time Paul, much appreciated!

A good evening’s work

Club Night – 7th March 2018

What a busy meeting this was! We opened up the hall an hour earlier than usual so that Roger (rwblisselectrical@outlook.com) could get set up in the corner and crack on with PAT testing our electrical equipment, lathes, grinder, A/V gear etc. He was able to complete it all without missing too much of Mick’s demonstration and I’m very pleased to say that we are now now fully up to date.

While Roger did his bit, a few of us set up the tables and chairs, the lathe for Mick’s demo, and the cameras and screen, so that all was pretty well ready to go by the time everyone else turned up at 7 o’clock. This just left the tea urn to be switched on (crucial to a club evening), and the competition pieces laid out for judging before Mick started his demo.

At the end of the evening, so much gear had been taken out of the store for testing that it was a bigger job than usual to sweep up and put everything away, but it was all completed and the hall vacated in the allotted time to finish off a very productive meeting.

Competition

The pictures below show some of this meeting’s entries and also the proud makers. Well done gents!

Bob with Clock

Clock, Bob
1st  This clock by Bob had loads of small details and plenty of interest in the woods used.

Adrian withYewTube

YewTube, Adrian
2nd  A slightly tongue-in-cheek version of Gregory Moreton’s Yew Tube by Adrian

Clive with platter and bowls

Platter and bowls, Clive
3rd  A very nice set by Clive, with good choice of woods and no gaps between the segments.
Offset bowl
Protruding Bowl

 

 

Here I’ve added pictures of three very different bowls from the competition.

 

 

 

The reason?

 

 

 

Spalted bowl

 

 

Because I like them all!

 

 

 

 

Demonstration by Mick Denton, club Chairman

Mick demonstrated the making of a tazza, a wide, shallow dish on a stem. This was the first time our new Coronet Herald lathe had been used in anger so the demo was of particular interest on this occasion.

For the tazza he used a well seasoned piece of elm – with a rather alarming crack in the circumference. The end with the crack was chosen to be the base in the hope that it would be removed as the diameter was reduced, which fortunately did turn out to be the case.

The blank was initially mounted on a small screw chuck and the lathe run at slow speed while the face was trued up and an internal tenon formed. It was then reversed onto the chuck and an internal tenon formed on the other side.

Starting the tenon

With the workholding now sorted out, Mick trued up the circumference and started shaping the underside using a bowl gouge. He increased the revs gradually as the blank came into balance and as the cracked portion was reduced in size and eventually picked off; final speed was about 1300 rpm, used for most operations after this point, including sanding.

He completed the shaping, recessed the base and added detailing with a tri-point tool.

Detailing the foot

The underside was finished off with sanding with 240 and 500 grit abrasives, then coated with a 50/50 mix of cellulose sanding sealer and thinners before wiping it all down with a paper towel.

The tazza was now reverse chucked ready for hollowing out the bowl.

Hollowing was started using a bowl gouge working from the rim towards the centre, but a substantial piece of wood was left in the centre at this stage to aid stability whilst turning the edges of the bowl.

Once the edges were down to the final thickness of about 5mm Mick used the bowl gouge to remove the centre portion, working from the centre outwards.

To finish off and refine the shape, he used scrapers very carefully in view of the bowl sides flexing and vibrating.

Finally, the inside of the bowl was sanded as for the outside, 50/50 sanding sealer applied with a brush and wiped with a paper towel before being allowed to dry. With the lathe stopped it was then rubbed down with 800 grit abrasive.

Sanding inside the bowl

To get a nice, light bowl of even wall thickness, the outside was given a light cut with a 3/8” bowl gouge before being once again sanded.

Mick shaped the stem for a pleasing transition between base and bowl, and gave it some detail with a modified bedan tool before sanding it down and applying 50/50 sanding sealer.

To decorate the tazza Mick next rubbed gilt cream onto the inside of the bowl. Only a little gilt cream was used, rubbed in thoroughly with a paper towel. To remove the surplus it was buffed with a paper towel at 140 rpm, then buffed at 500 rpm, and finally at 750 rpm to give it a shine.

With the inside complete, Mick gave the outside a rubdown with 800 grit abrasive (lathe stationary) before applying sanding sealer, rubbing it down and then applying Wood Wax22.

A final polish with a paper towel and the tazza was complete.

Completed tazza, side view

Completed tazza, gilded bowl

Mick often uses Black Bison wax on elm as it works particularly really well with the wood colour and grain. He also said that he usually puts a clear spray lacquer over the gilt cream,  £4.99 from an automotive shop.

…and he was very happy with the new lathe – smooth, quiet and did everything asked of it.

Club Night – 21st February 2018

Hands-On & Other Activities

Today was a hands-on session, with some personal projects being progressed, and with tuition being given to new member Glyn, and guests Scott and William – it was nice to see them at the meeting and getting stuck in. I was mostly doing other things (see below) but, amongst other things, I saw a nice goblet in the making.

Elsewhere in the hall, there was eager anticipation as our new Coronet Herald lathe was unpacked and set up on its stand ready for use at the next meeting on March 7th. It looks like it’ll be a nice little lathe, compact and easily moved around for demos and Hands-On alike.

Other members were busy prepping our club stand for Daventry Woodworks in May, moving some materials out of storage, and generally tidying up. One of our DML-36 lathes was also dismantled and taken away, soon to be sold.

All too soon it was time to sweep up, tidy up and lock up after a busy but productive  meeting.

Until next time, safe turning….